Advanced Monitoring
Sensor-Tube ESP™

Predict ESP failures weeks in advance.

A new ESP monitoring system that enables predictive analytics to accurately predict ESP failures weeks in advance — schedule workovers and minimize downtime. Combines high-performance Sercel-GRC SpyPro waterproof gauges with Petrospec fiber optic DTS in a single hybrid system.

WEEKS
Failure prediction lead time

WHY SENSOR-TUBE ESP

Transform reactive maintenance into proactive scheduling.

Predict failures before they happen

Sensor-Tube ESP data feeds software that accurately predicts the onset and timing of critical failure modes

Schedule workovers proactively

Transform from reactive to proactive ESP maintenance — plan workovers when it's convenient, not when it's urgent

Hybrid monitoring system

SpyPro waterproof ESP gauges (temperature, pressure, vibration) combined with fiber optic DTS in a single integrated system

Works with Power-Tube

Sensor-Tube ESP works in tandem with Power-Tube rigless ESP system for rapid, live well interventions when workovers are needed

Technical Deep-Dive

Explore the engineering behind Sensor-Tube ESP™.

  • Real-time temperature monitoring (SpyPro gauges)
  • Real-time pressure monitoring (SpyPro gauges)
  • Vibration monitoring for pump health
  • Continuous fiber optic DTS thermal profiling
  • Predictive failure analytics software
  • Integration with SCADA systems
  • High-performance Sercel-GRC SpyPro waterproof ESP gauges
  • Temperature, pressure, and vibration sensors
  • Designed for harsh downhole environments
  • No maintenance or recalibration required
  • Software accurately predicts onset and timing of critical failure modes
  • Enables proactive workover scheduling
  • Minimizes unplanned downtime
  • Immediate and significant economic benefits

Applications

ESP Health Monitoring

Continuous surveillance of ESP performance metrics

Predictive Workover Scheduling

Plan interventions based on data, not failure

SAGD ESP Operations

Monitor ESP performance in high-temperature thermal wells

Production Optimization

Real-time data enables continuous production tuning

Ecosystem

Sensor-Tube ESP is designed to work in tandem with Power-Tube — the rigless ESP system where all cables are integrated within coiled tubing for rapid, live well interventions. When predictive analytics indicate a workover is needed, Power-Tube enables pump changes in hours, not days. Add Sensor-Line for continuous distributed temperature profiling of the entire wellbore.

Ready to get started with Sensor-Tube ESP™?

Contact our engineering team to discuss your application.